Payment & Shipping Terms:
|Goods:||Spray Drying Machine||Application:||Outdoor|
|Type:||Normal / Unnormal|
LPG Series High Speed Centrifugal Spray Drying Machine equip with the platform
LPG-100 high speed centrifugal spray drier
Spray drying is the technology most widely used in the liquid technology shaping and in the drying industry.The drying technology is most suitable for producing solid powder or particle products from liquid materials,such as:solution, emulsion, suspension and pumpable paste states,For this reason,when the particle size and distribution of the final products, residual water contents, mass density and the particle shape must meet the precise standard, spray drying is one of the most desired technologies.
After been filtered and heated the air enters into the air distrbutor on the top of the dryer.The hot air enters into the drying room in the spiral form and uniformly. Passing through the high-speed centrifugal sprayer on the top of the tower,the material liquid will rotate and be sprayed into the extremely fine mist liquid beads.Throug the very short time of contacting the heat air,the materials can be dried into the final products.The final products will be discharged continuously from the bottom of the drying tower and from the cyclones. The waste gas will be discharged from blower.
The solution, emulsion, suspension liquid or slurry are sprayed into fine beads in the hot air, going down from the top of the drying chamber to the bottom, the water will be evaporated to and the product becomes powder or granular product.
Induce hot air from the top of drying tower, at the same time, pump the material liquid to the top of the tower by screw pump or peristaltic pump, the feeding solution becomes into fine beads or small droplets through the atomizer. When the droplets meet the high temperature hot air, the water will be evaporated immediately, and the material liquid is dried into dry product in a very short time, the product is discharged from the bottom of the drying tower, or from the cyclone (depend on the configuration). When the hot air contacts with the droplets, the temperature declines significantly, and the humidity increases greatly, and then will be exhausted by exhaust fan. The fine powder in the air will be collected through different separating devices
There're different fine powder separation and recovery devices, such as cyclone (the common type and various combination type), bag filter, cyclone + bag filter, cyclone + wet scrubber, and bag filter + wet scrubber etc. We should different fine powder separation and recovery devices as per the characteristics of product and requirements of customer.
Depend on the product features and requirements, we might install secondary drying and cooling system (such as ZLG vibration fluid bed or pneumatic transportation), formulation system or powder sieving system etc after the spray dryer, or dehumidifier.
The drying speed is high when the material liquid is atomized,the surface area of the material will increase greatly.In the hot-air flow,95%-98% of water can be evaporated at a moment.The time of completing the drying is only several seconds. This is especially suitable for drying the heat sensitive materials.
Its final products own the good uniformity, flow ability & solubility. And the final products are high in purity and good in quality.
The producition procedures are simple and the operation and control are easy.The liquid with moisture contents of 40-60%(for special materials,the contents might be up to 90%).can be dried into the powder or particle products once a time. After the drying process, there is no need for smashing and sorting,so as to reduce the operation procedures in the production and to enhance the product purity.The product particle diameters,looseness and water contents can be adjusted through changing the operation condition within a certain range. It is very convenient to carry out control and managment.
|inlet temperature ℃||140-350 automatically controlled|
|outlet temerature ℃||~80-90|
|Max.water evaporation capacity||5||100||150||200-2000|
|centrifugal spraying nozzle transmission mode||compressed air transmission||Mechanical transmission|
|Rotation speed rpm||25000||18000||15000||8000-15000|
|sprayingdesc diameter mm||50||140||150||180-340|
|Heat supply||Electricity||Electricity+steam,fuel oil and gas||Settled by users themselves|
|Max.Electric heating power kw||9||81||99|
|overall dimensions m||1.8×0.93
|Depends on the concrete conditions|
|Dried powder restoring tate %||≥95||≥95||≥95||≥95|
|Note:For the water evaporation capacity, material property,the inlet and outlet tempratures,please refer the following diagram for reference.|